Crimping Type Aluminium Tubular Terminal Ends (Long Barrel)

Crimping Type Aluminium Tubular Terminal Ends (Long Barrel)

CrimpingType Aluminium Tubular Terminal Ends (Long Barrel) are electrical connectors designed for terminating aluminium conductors securely to electrical equipment, busbars, or cables. These terminals have a longer barrel, offering improved mechanical strength and electrical conductivity through a better crimping surface area. Manufactured from high-conductivity aluminium, they are used in high-current and power distribution systems where efficient current transfer and durable connections are essential.

The crimping process involves compressing the terminal barrel onto the conductor using a hydraulic or mechanical crimping tool, ensuring a tight and reliable connection. The long barrel design enhances the stability and pull-out strength of the connection, making it suitable for demanding electrical applications.

10 Frequently Asked Questions (FAQs) of Crimping Type Aluminium Tubular Terminal Ends (Long Barrel)

What is the purpose of a long barrel aluminium terminal end?
To provide a larger crimping area for better conductivity, mechanical strength, and durability in electrical connections.
Where are these terminal ends typically used?
In power distribution systems, transformers, switchgear, control panels, and industrial machinery.
How are they installed?
By inserting a stripped aluminium conductor into the barrel and crimping it using a proper tool.
What type of cable is suitable for these terminals?
Aluminium stranded or solid conductors, typically used in LV (Low Voltage) and MV (Medium Voltage) applications.
Why choose aluminium over copper terminals?
Aluminium terminals are lighter and more cost-effective, especially for large-diameter cables.
What is the significance of the long barrel design?
It offers better mechanical anchoring and electrical performance due to the increased contact area.
Are these terminals insulated?
Typically, no. They are bare terminals, but insulation can be added using heat shrink sleeves or tape.
Do they comply with any standards?
Yes, they often comply with IS, DIN, or IEC standards depending on manufacturer and application.
Can I use them in corrosive environments?
Aluminium terminals should be used with protective coatings or anti-oxidation compounds in such conditions.
How do I choose the right terminal size?
Match the terminal to the cable cross-section (e.g., 16mm�, 25mm�, etc.) and ensure compatibility with the crimping tool.

Applications of Crimping Type Aluminium Tubular Terminal Ends (Long Barrel)

Power Transmission and Distribution Systems
Electrical Panels and Switchgear
Transformers and Substations
Industrial Control Systems
Renewable Energy Installations (Solar, Wind)
HVAC and Building Automation
Backup Power Systems (UPS, Generators)
Railways and Metro Electrification
Marine and Offshore Electrical Networks
Mining and Heavy-Duty Industrial Equipment

Benefits of Aluminium Tubular Terminal Ends (Long Barrel)

Enhanced Conductivity � Designed for excellent electrical performance with aluminium conductors.
Strong Mechanical Grip � Long barrel design provides superior pull-out resistance.
Improved Safety � Secure terminations reduce risk of loose connections and arcing.
Cost-Effective � Aluminium offers lower cost compared to copper alternatives.
Time-Saving Installation � Quick crimping process with proper tooling.
Lightweight � Easier handling and reduced structural load compared to copper terminals.
Corrosion-Resistant (with treatment) � Can be treated with oxide-inhibiting compounds for improved durability.
Standardized Sizes � Compatible with a wide range of cable sizes and equipment terminals.
Reliable in High-Current Applications � Ensures stable performance under load.
Reduced Heat Generation � Better current distribution due to extended contact area.

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Call - +91 9023400042, +919099918363

Email - info@aera.in

Address - A-12,MAHADEV ESTATE-2,B/H RAMOL POLICE STATION CTM-RAMOL ROAD RAMOL AHMEDABAD-382449.

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Crimping Type Aluminium Tubular Terminal Ends (Long Barrel)