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Bimetallic Terminals
Bimetallic terminals are specialized electrical connectors made by joining two dissimilar metals — usually aluminum (Al) and copper (Cu) — to provide secure and efficient connections between aluminum and copper conductors. The bonding is typically achieved through friction welding, ensuring strong conductivity with minimal resistance and no galvanic corrosion at the junction. These terminals are designed to prevent overheating, reduce oxidation, and maintain long-term reliability in electrical systems where both Al and Cu wires are used.
• Power distribution panels
• Electrical switchboards
• Transformer connections
• Bus ducts and control panels
• Power generation stations
• Railways and metro electrical systems
• Renewable energy systems (solar & wind)
• Commercial and industrial electrical installations
• Marine and offshore wiring systems
• Heavy machinery and equipment wiring
• Connecting aluminum cable to copper busbar
• Reducing electrochemical corrosion between dissimilar conductors
• Used in power transmission systems where both Cu and Al conductors are needed
• Ideal for applications requiring thermal and mechanical stability
• Enables safe and long-lasting electrical termination
• Prevents hotspots and improves energy efficiency
• Reduces maintenance needs in high-load systems
• Used in earthing and neutral connections
• Facilitates retrofitting of Cu-based systems with Al cables
• Common in renewable energy installations where both metals are present
• Prevents galvanic corrosion between copper and aluminum
• Maintains electrical conductivity and current flow integrity
• Ensures safety in high-voltage or high-current systems
• Enables compatibility in hybrid wiring systems (Al + Cu)
• Reduces risk of power losses and overheating
• Enhances lifespan of cables, lugs, and equipment
• Mandatory in several electrical codes and safety regulations
• Plays a crucial role in modern and legacy systems integration
• Vital for power industries, electrical OEMs, and energy infrastructure projects
• Supports cost-efficient wiring using aluminum without sacrificing copper performance
• Contributes to energy-saving and efficient power distribution
• Aligns with IEC and IS standards for electrical terminations
• Minimizes system failures caused by incompatible conductors
• Helps industries meet compliance and safety audits
• Promotes sustainable engineering by reducing material incompatibility issues
Contact : +91 9023400042
Emeil : info@aera.in
Website : https://aeraelectricalproducts.com/
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